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Although it is easy to make your own clock cases, you need much expertise to make them suitable for a good serviceable, aesthetically pleasing clock. This is where you find "Fit and Finish" to be very important. Available plans may not deal with hardware - such as gear motors - or other complexities that one would have with a quality clock. I added some ideas to my Design Ideas that allows the clock to be made without making a number of very expensive machining operations to build a nice quality clock.
I think I made some changes to the design to allow me to make a strong clock case that is easy to machine to precise tolerances. The tools listed are applicable to any quality adjustable, friction based wood gear clock with either steel or brass gears.
The size and shape of the wheel and pinion was determined by the size of the bearing needed for the gears. Placing the pinion and wheel close together allows the pinion to be a little smaller and the bearings to be small and not too far apart. My original design in hobbyist woodworking was intended for one of the first commercially made clock kits in about 1923. The 1969 Linden AW2 bestseller clocks are still being made, but the design has changed substantially. If you are searching for plans you will have to design your own.
The new top and bottom outer plies are thinner than the plywood I was using in the previous archons. I also use a 3/8" exterior ply as a top outside ply and a 1/2" outside ply. The top outer ply acts as the final support for the joint between the middle and bottom outer plies. The bottom outer ply is glued to the bottom of the middle ply using epoxy resin to give the middle ply some structural support. Four small reinforcing wedges are used to prevent sagging of the outer plies when the middle ply is glued in the middle. d2c66b5586
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